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Due to the heavily packed development cycle we decided to integrate the concept phase right into the CAID workflow resulting in a streamlined „pure-digital“ process. Within the first week we were able to review finished 3D models with the client. At the end of the second week we managed to hand over the final production assets to the asian manufacturer, thanks to a seamless meshing of the required ideation, visualization and modeling services.

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We came up with various concepts distinguished by different shapes and construction solutions in order to respect all requirements regarding the production process as well as the product itself such as outdoor resistance, durability and easy maintenability.
The result of the challenging ideation phase was a product-family based on a modular technical LED package that fits a total of 18 different spotlights according to the required dimension and efficiency.
We carried out the design implementation in the CAID workflow and kept the technical package provided by the client in sync with our design during various revision-cycles.
In order to fulfill the product development process the product line was completed by a series of accessories such as protection and fastening elements.

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To accommodate a variety of challenging requirements such as weight, precision and assembly process we kicked off with numerous mechanical concepts to explore the innovative potential of the product.
The insights gained during this technical pre-engineering-phase fused with the concepts of the styling and ideation phase. We developed three distinct design approaches each highlighting the desired product characteristics by different styling, materials and finishes. To illustrate our vision for the future product line and to prove the flexibility of the proposed style vocabulary we presented photorealistic renderings introducing the design to a larger range of products.
During the implementation phase we detailed the various product variants ensuring rigorous manufacturing tolerances and specifications. To speed up the production roll out we provided 2D and 3D CAD data to suppliers and helped coordinating design modifications to meet the different manufacturing capabilities.

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First step was to acquire enough knowledge and know how in order to realease the innovative potential from the standard's requirements.
A detailed market analisys allowed us to evaluate the technical state-of-art and the innovative capacity of possible competitors.
During the ideation phase we came up with different concepts defined by different innovation levels.
The elected concept gave birth to a unique modular structure together with a totally new elastic absorption system.
An unrivaled comfort and a modular system that covers a wide spectrum of esthetical and functional combinations (Summer/Winter or rather Bike/Ski/Skate) allows the user to create his/her own personal combination of components.
A constant support in terms of technology and production sourcing was given to the client throughtout the development process as well as an intensive employ of functional prototypes allowed the numerous developed components to mature into patents.
Through our vertically integrated business activities we were able to fulfil the complete implementation CAE process, supported by rapid prototyping techniques and thereby rapid interation cycles for the product optimization, against the diverse test standards.
The accurate specification of all components and the face-to-face coordination with the asian production partner ensured strict compliance with the client's quality requirements.
In parallel with the production set-up we provided a consiting number of product visualizations and numerous functional prototypes to support the company's mission.

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In extensive collaboration with the client succeeding an intense design phase, a charcoal barbecue was developed, the technical features of which are emphasized through an open and modular construction. During the integrative design and development process we were able to iteratively incorporate additional features and usage scenarios into the finished product.

This required a vivid exchange between the engineering and the design team by means of expressive sketches, technical illustrations, renderings, and the development of numerous functional mockups. During the initial phases of the product development we were already delivering photo-realistic rendering assets for the preparation of the product marketing.

In the course of the production-sourcing for the upcomming production run, we where committed to supply CAD data and component illustrations in support of a straightforward bidding procedure. In addition of the development - over the period of the production preparation with the producer - we assisted the client through several refinement stages and design reviews.

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At first we developed a series of concepts, which on one hand emphasized an incisive appearance of the products and on the other pursued the creation of a homogenous perception of a heterogenous product family.

Subsequently, we developed the "new-edge" design line until the prototype phase in close collaboration with the engineering and production department of the producer by means of 3 key-products. We elaborated the final 3D-geometries which were directly processed in the CAE-process of manufacturing and determined further design-features for the remaining products.

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During the concept-stage we developed 3 different lines of products, each of whom featured a distinctive formal appearance yet still communicated the innovative product-character. The main focus was set on the ergonomically satisfying handling of the bottles, that span a wide range of sizes and weights (from 150ml to 2000ml) and the creation of a stilistically harmonious ensemble.
This was achieved by a continuous iteration of production of digital 3D-models and their physical representations realized as quick paper-models. The digital models served at the same time for the visualisation of the product-family through concept renderings.
Thanks to the digital workflow we have been able to present ergonomically approved concepts of all bottles only ten days after project launch.
After the client's approval of the favorite concept we defined the design of each bottle by class-a surface-modeling to comply with the quality criteria of the production and produced final physical mockups that corresponded precisely to final weight and volume. With the adaption to technical elements such as taps and screw threads we eventually delivered final production data.

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The technical development of the device was already accomplished and the composition of the assembly group practically unalterable.
Aware of the requirements for the market positioning we developed various formal approaches. Thus we brought together design and technical package at an early stage and were therefore able to respect the project's tight time frame also due to the fact that further evaluation and adaptation iterations dropped out.

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In the first analysis phase we studied the relevant market segment worldwide, determined habits and expectations of the end-users consulting consumer surveys and summarized all results into a design briefing.

During the design phase we developed various product concepts which were characterized by innovation in construction and handling.
Basis of any concept was the patentability of the respective functionality.

Throughout the development phase we selected 3 products of the concept phase and got them ready to be prototyped by way of intensive prototyping/test iterations. The client was therefore enabled to transfer the products together with the production partner into series production.

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With the concept 'Polypanel' Sintesi Labs developed a product that systematically extends the adaptability of the control panel by means of a modular system. With the basis structure remaining unaltered, we added numerous modules for functional and aestetical customization of the panel.
Using an accompanying "virtual configurator" software interface, that we developed for the concept presentation during the client's annual in-house exhibition the user can execute by himself the product customization on screen.

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The common foundation behind all products of the minimimobili-family is corrugated board, which stands out through its unusual stability thanks to our unique zig-zag folding structure.
Every individual piece of minimimobili is constructed digitally in 3D during numerous iterations. It is then transformed into blueprints and ultimately perfected on the finalized prototype with the original material.

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As the targeted production cost left mimimum flexibility for the constrution of the bottles, we decided to let the container itself become the object of playful use by creating the shape and product graphic of cartoon personalities.

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TopsyTurvy is a stacking game for children and adults, which can be played either on your own or by a group of people. The players have to stack the individual elements (Topsies) until the tower collapses. The particular shape of the elements allows a wide variety of stacking and linking.
Based on our original idea and after designing various prototypes we managed to finalize the ideal Topsie-element.
By using a digital model we were able to determine the exact geometry and to approximate the ideal shape, until we found the best possible balance between a motor skill challenge and the fun factor of the game.
During the final stage we produced surface data, which could be transferred directly into the manufacturer's production system.

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The concept of the web application is to offer a platform, which allows separate closed user groups to easily post statements and updates on their project-progress and to archive the conversation and media for later project documentation.
The layout of the application is based on the maxim of intuitive usability. We combined suitable functionality from e-mail usage (marking unread entries) and popular chat-room concepts (speech bubbles) with a distinctive graphical appearance.
For the technical implementation we used our own cms-tool "fastframework". Besides a speedy implementation (the technical execution was finished after only 14 days including usage-tests) the programming of a taylor made back-end allows all users the hassle-free usage of the application.
Thanks to a programmatical separation of functionality, content and layout, single installations of the application are easily customizable based on specific needs.

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We came up with a series of concepts, a result of a constant and simultaneous work on distinctive shapes and ergonomic aspects.
Digital models of the final concepts were prepared and integrated with the existing cap CAD data and the bottle's volume specifications.

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Handbags, briefcases and paperbags hanging on top of each other are exposed like a shopping day’s prey.

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Flexfoto complements the photographer‘s toolbox, adding a high-quality tool for the web-based management of showcases for the communication with clients or for the organisation in teams. In doing so, Flexfoto renounces reproducing functionalities of offline-applications, and instead focuses on features which are relevant solely for the online usage. These are nonetheless implemented through the usual professional operating system.

Flexfoto‘s development takes place in iterative cycles comprising concept, implementation and review through professional photographers. This feedback regarding functionality and operation is decisive for all refinement until the release of each new version. In addition, it defines the requirements for the next development cycle.

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In collaboration with the client we defined the use case for the companion and the creative accessories to include.
Based on these requirements we came up with the idea for an easy to handle trolley equipped with pencils, paper, chalk and a chalk board. The Trolley can be used as a stool and its lid once lifted from the box converts to a drawing surface.
The implementation of the product under the terms of a small batch series was carried out in collaboration with local woodworking and metal processing companies.

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For the elaboration of the design concept and construction we were free to be geared to the innovative product concept. In close collaboration with the client's engineering department we created fundamental product features such as the screen turning mechanism and the novel case concept made of PUR foam which guarantees shock resistance and watertightness.

The client's marketing strategy envisaged to promote the product to potential distribution partners already at an early development stage. The rapid development of electronic components required several modifications during the course of the project, thus also the development of the design was completely carried out in digital workflow and in close collaboration with the client's technical department. Hereby it was possible already during the detailing phases to both create product renderings and react flexibly to modifications. In addition to the development also the prototyping was started at an early stage which helped to test and experience the handling of the product right from the beginning.